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Key Questions to Ask When Ordering Rubber & Plastics Faq

Question 1
Does SUHEG have any standard parts I  can buy off the shelf?
Answer
No. SUHEG is strictly a manufacturer of custom made Moulded rubber  products based on the customer’s furnished drawings and specifications.

Question 2
Does SUHEG have any minimum order  requirements?
Answer
Yes. Our minimum order varies based upon the mold, process and operations being performed. Therefore,  each item is reviewed individually.

Question 3
How much is it going to cost for a mold  and the parts?
Answer
That is difficult to answer because different parts are quoted according to   the customer furnished blueprint and specifications. There are various parts, each with different specifications. They all differ in weight, size,  shape, function, complexity of design, material, etc. In order for us to manufacture new parts, we will need all customers to provide us an existing mold. If that is not possible, we will need to make a new mold. We can  produce single cavity molds for prototyping or small run production and/or multi-cavity molds for large  quantum production.

Question 4
How do I choose a rubber type (Polymer/Elastomer)?
Answer
With years of experience, we have no problem recommending the right kind of rubber or polymer to our customers. It all depends on what application they require it for. Let us know the environment, including temperature, media exposure and other applicable  characteristics required. We will be happy to make our best recommendation of a material to  suit your requirement.

Question 5
What material properties should I consider for my project?
Answer
Among the many physical  properties, you can consider:
• Hardness (durometer)
• Tensile strength
• Tear resistance
• Abrasion resistance
•  Protection from degradation caused by sunlight, oxygen and ozone (“rooftop” conditions)
• Ability to retain properties while exposed to heat or cold
• Resistance to compression set or tension  set
• Resilience

Question 6
What are typical lead tismes?
Answer
Lead times for samples and production quantities  vary, generally averaging 3 to 4 weeks for new tooling/samples and 2 to 3 weeks  for production orders (depending on quantities). Firm times are established at the time of the  actual quote and order receipt.

Question 7
Do you mold Food Grade rubber parts?
Answer
Yes. We do manufacture  food and health care Rubber Products for Pharmaceutical Firms.

General FAQ's on Rubber


Question 1


What is an Elastomer?


Answer


An Elastomer is a material that has the property of  being elastic with resilience or memory sufficient to return to its initial shape after major  or minor distortion within a reasonably short amount of time. This attribute allows rubber materials  to be used for sealing applications where its flexibility is highly important.

Question 2
What Is Natural Rubber?
Answer
Natural rubber  is the rubber material derived directly from the Hevea brasiliensis tree. It is produced by  collecting (tapping) the sap or latex of the tree and then treating the  latex mainly through the addition of ammonia with formic acid., Natural  rubber, which chemically known as Polyisoprene, is processed into end produced using both latex liquid form and  a dry gum form.

Question 3
Are all Synthetic rubbers natural?
Answer
No. Though natural rubber has many outstanding  properties, mainly high strength and toughness, there are plenty of synthetic rubber types which can easily stand up to the same tasks, as well as provide added benefits such as improved aging resistance or chemical resistance.

Question 4
What is durometer?
Answer
Rubber and other soft materials need to be measured for hardness, which is where a durometer is used. It is made of a spring loaded point that is applied to the surface of the rubber, which calculated how resistance it is to indentation of the surface by the point. The Type "A" durometer measures readings up  to 100 (0 being the softest and 100 being the hardest). In order to avoid confusion, the readings from the  Type A durometer should always be referred to with the suffix ‘A’, as there are other durometer scales (00 scale for foam rubber) like the D scale, which is used to measure the hardness of harder plastic-like materials.

Question 5
Can Rubber Be Recycled?
Answer
Unlike most plastics, rubber chemically changes form after being processed. It is known as a thermosetting material and cannot simply be re-melted.

Question 6
How do I properly  store rubber products to maximize shelf life?
Answer
Ultra-violet light & Ozone cause the most damage to  rubber parts in storage. Molded rubber products, whether in bulk or in assemblies, should be  placed in sealed bags and kept in boxes out of direct sunlight, excessive temperatures and  humidity. They should be stored in cool, dark & dry places to maximize shelf life. 

 

Looking for a rubber component supplier can be a daunting task. The process is so multi-layered with discussions of materials (there are a bunch of them) and manufacturing processes (there are a bunch of those, too). And the variations of materials and processes makes for a fairly complex decision tree. But if you like asking questions, it'll be right up your alley. We've got two sets of questions for you. First up, questions that will help you identify the right manufacturer. Second, questions to help you figure out the right material for your part or product. Let's get to it! 

Questions to Ask a Rubber Components Supplier/Manufacturer

1 | What manufacturing processes do they offer? The more processes they offer, the better. Here's a list of typical rubber manufacturing processes:

  • Compression Molding
  • Extrusion
  • Over Molding
  • Injection Molding
  • Blow Molding
  • Rotational Molding
  • Vertical Injection Molding

2 | Does the supplier have experience in the manufacturing process you need and have the right equipment and capabilities (tool shop, presses, molds)?

3 | Does the supplier have engineering and quality support available and on-site?

4 | What types of materials do they work in? 

Chart courtesy of Datwyler Sealing Solutions USA, Inc.

5 | How close is the supplier to the raw materials?


Applications of High Tack Self Adhesive Vinyl

In 2016, the top three countries in natural rubber production were: 

Recommended article:
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The 4 Most Common Rubber Manufacturing Processes
  • Thailand: US$4.4 billion (36.8% of total natural rubber exports)

  • Indonesia: $3.4 billion (28.1%)

  • Vietnam: $904.1 million (7.5%)

Locating your rubber component production close to where rubber is being made makes a lot of sense from a supply chain perspective. 

6 | Do they have a control process for batching (to ensure raw materials are measured & mixed accurately)?

7 | What is the inspection process:  IQC – QC – and Finished Goods Quality Inspection?

8 | Is there a Quality Laboratory with the proper testing equipment?

 

Selecting the Right Rubber Material and Manufacturing Process: What to Ask

There are a lot of variables that go into choosing a material and a process, but one question in particular will drive the decision making process: What is the application? What will your product be used for? 

Once you've answered that question, additional questions will follow:

  • What type of environment will the part be used in? What are some of the stressors? How long will the material be exposed to the stressor?
  • What are the highest/lowest temperatures (approximate) the material may come in contact with?
  • Will the material come in contact with flame or flamable materials?
  • Will the part be exposed to sunlight or UV light for extended periods?
  • How much pressure/compression will the piece need to withstand? 
  • How much elasticity does the material need to have? Does the material need to rebound to its original shape after compression? (This is typically the case with mating components.)
  • Is the product or component subject to shear forces that could cause tearing?

  • Must this material be applied to a metal surface?
  • Will the part be be exposed to vibration or abrasion? 
  • What should it feel like? Soft? Hard?

    Will the part interact with humans?

  • Will the part/product come into contact with chemicals or chemical solvents?

  • Is oil or grease (petroleumn, cooking oil, other lubricant) present in the application?

  • Will the part have extended contact with water?

  • Does the application require electrical resistance? 

The chart below provides an idea of each material and its resistance to heat, cold and other properties.

Chart courtesy of Datwyler Sealing Solutions USA, Inc.

Of course, you'll want to ask for references and samples. Check with your network to find out who they're using. There are plenty of rubber component supplier out there, it's just a matter of finding the right one. With a good bit of leg work, and your lists of questions, you'll be in production in no time.

Are you ready to scale up production? Download our free guide below:

 

 

Key Questions to Ask When Ordering Rubber & Plastics Faq

Looking for a Rubber Component Supplier: Questions to Ask

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